Wire Straightener and Cutter: Precision and efficiency for small diameter wires

Introducing the
WS-800, a premier wire cutting and straightening machine specifically designed for handling solid wire.

This advanced machine automates the wire cutting process to precise lengths, significantly enhancing efficiency, accuracy, and speed in your production line. The WS-800 is built to streamline production, reduce costs, and elevate the quality of the end product by minimizing human error. Capable of handling a wide array of wire diameters with exceptional precision, the WS-800 ensures seamless operation in demanding industrial environments. Its user-friendly interface makes it the go-to choice for production departments focused on small-diameter solid wires.

WS800 wire straighter collector

Key features WS-800

+ Dimensions: 800mm (L) x 320mm (W) x 225mm (H), weight: 30kg

+ Wire diameter range: Standard Ø0.20 mm to Ø0.70 mm (customizable upon discussion)

+ Spool holder: Included, supports spools up to ø 200 mm (customizable upon discussion)

+ Cutting method: Hardened steel cut tool

+ Wire guidance: Polished ceramic bushing

+ Wire collector: V profile up to 150mm (other options available upon discussion)

+ Length tolerance: +/- 0.3mm up to 150mm (subject to further accuracy discussion)

+ Certification: CE

Applications

Electronics and electrical components

The WS-800 is perfect for the production of electronic components such as resistors, capacitors, and connectors. Small diameter wires used in these applications must be straightened accurately to ensure proper assembly and functionality. The WS-800 provides the precision needed to produce high-quality electronic parts, reducing the risk of malfunctions caused by misaligned wires.

Precision instrumentation

Many laboratory instruments and devices require small diameter wires that must be perfectly straight for accurate measurements and reliable performance. Examples include sensors, probes, and measurement devices. The WS-800 ensures that these wires are straightened with high precision, enhancing the accuracy and reliability of the instruments.

Handling of noble metals

For processing very thin platinum wires in customer end products, consistent preparation of individual wire pieces is crucial. The WS-800 provides a fully automated solution focused on consistency, tailored for specific customer applications.

How the WS-800 works

The WS-800 begins by feeding the wire into the machine through a controlled mechanism, specifically a powered de-spooler. As the wire enters, a tensioner maintains consistent resistance and detects when additional wire needs to be fed from the spooler.

Next, the wire goes through a rotary straightener, aligning and straightening it. Following this, the wire travels through a feeder mechanism designed to pull the wire through the machine without causing any damage. Finally, the wire reaches the cutter, which trims it to the precise length required.

Throughout the process, the machinery operates seamlessly, showcasing the efficiency and precision of the wire straightening and cutting process.

Why choose the WS-800?

  1. Precision handling: Smaller diameter wires require precise handling to prevent bending or kinking. The controlled mechanism of the powered de-spooler and the tensioner ensures that the wire is fed smoothly and consistently, maintaining its integrity.
  2. Consistent tension: The tensioner maintains constant resistance on the wire, crucial for smaller diameters which are more susceptible to irregular tension. This consistent tension helps in maintaining the straightness and quality of the wire throughout the process, preventing tangling.
  3. Gentle straightening: The rotary straightener is specifically engineered to gently align and straighten wire, which is crucial for smaller diameters to prevent overstressing and breakage. Unlike rollers, the rotary method effectively eliminates any spring in the wire, achieving perfect straightness even for the thinnest wires.
  4. Damage prevention: The wire feeder mechanism is designed to pull the wire through the machine without causing any damage. This is particularly important for smaller diameter wires which can be easily damaged if not handled properly.
  5. Accurate cutting: The cutter trims the wire to the precise length required. For smaller diameter wires, precise cutting is critical to ensure that the wire meets the exact specifications needed for its intended use.
  6. Efficient operation: The WS-800 operates seamlessly, ensuring that the wire straightening and cutting process is efficient and reliable. This is important for smaller diameter wires, which are often used in high-precision applications where consistency and quality are paramount.
  7. Consistent quality: Achieving consistent straightening and cutting quality across large quantities of small OD wire requires highly reliable and repeatable processes. The WS-800 ensures this consistency, reducing variability in the wire quality.
  8. Minimizing material waste: Accurate straightening and cutting minimize material waste. The WS-800 ensures that each wire segment is used efficiently, reducing scrap and saving costs on materials.

Want to know more?

The WS-800 wire straightener’s design and functionality make it ideally suited for handling smaller diameter wires with the necessary precision and care. Enhance your production quality and efficiency with the WS-800 – the ultimate solution for precision wire straightening and cutting.