Wire straightener and cutter

Precision and efficiency for small-diameter wires

Introducing the
WS-800, a premier wire cutting and straightening machine specifically designed for handling solid wire.

This advanced machine automates the wire straightening and cutting process to precise lengths, significantly enhancing efficiency, accuracy, and speed in your production line. The WS-800 is built to streamline production, reduce labor costs, and improve process consistency by minimizing human error. Capable of processing wire diameters from Ø0.10 mm to Ø1.00 mm with exceptional precision, the WS-800 ensures seamless operation in demanding industrial environments. Its user-friendly interface making it well suited for production environments processing small-diameter solid wire.

Feeding, straightening and cutting

The WS-800 begins by feeding the wire into the machine through a controlled mechanism, specifically a powered spool holder. As the wire enters, a tensioner maintains consistent resistance and detects when additional wire needs to be fed from the spool holder.

Next, the wire goes through a rotary straightener, aligning and straightening it. Following this, the wire travels through a feeder mechanism designed to pull the wire through the machine without causing any damage. Finally, the wire reaches the cutter, which trims it to the precise length required.

Throughout the process, the machine operates continuously, ensuring efficient and accurate wire processing.

WS800 small diameter wire cutter

Key features WS-800 wire cutter

+ Dimensions: 800mm (L) x 320mm (W) x 225mm (H), weight: 30kg

+ Wire diameter range: Standard Ø0.10 mm to Ø1.00 mm (custom configurations available)

+ Powered spool holder: Included, supports spools up to ø 200 mm (custom configurations available)

+ Cutting method: Hardened steel cut tool

+ Wire guidance: Polished ceramic bushing

+ Wire collector: V profile up to 150mm (custom configurations available)

+ Length tolerance: ±0.3 mm up to 150mm (custom configurations available)

+ Certification: CE-certified

Industries using small wire cutters

Electronics and electrical components

The WS-800 is perfect for the production of electronic components such as resistors, capacitors, and connectors. Small-diameter wires used in these applications must be straightened accurately to ensure proper assembly and functionality. The WS-800 provides the precision needed to produce high-quality electronic parts, reducing the risk of malfunctions caused by misaligned wires.

Precision instrumentation

Many laboratory instruments and devices require small-diameter wires that must be perfectly straight for accurate measurements and reliable performance. Examples include sensors, probes, and measurement devices. The WS-800 ensures that these wires are straightened with high precision, enhancing the accuracy and reliability of the instruments.

Processing precious metal wire

For processing very thin platinum wires in end products, consistent preparation of individual wire pieces is crucial. The WS-800 provides a fully automated solution focused on consistency, tailored for specific customer applications.

Small diameter wire feeder
electrical wire straightener
precision cutter machine

Why choose the WS-800?

  1. Precision handling: Small-diameter wires require precise handling to prevent bending or kinking. The controlled mechanism of the powered spool holder and the tensioner ensures that the wire is fed smoothly and consistently, maintaining its integrity.
  2. Consistent tension: The tensioner maintains constant resistance on the wire, crucial for smaller diameters which are more sensitive to tension variations. This consistent tension helps in maintaining the straightness and quality of the wire throughout the process, preventing tangling.
  3. Gentle straightening: The rotary straightener is specifically engineered to gently align and straighten wire, which is crucial for smaller diameters to prevent overstressing and breakage. Unlike rollers, the rotary method effectively eliminates any spring in the wire, achieving perfect straightness even for the thinnest wires.
  4. Damage prevention: The wire feeder mechanism is designed to pull the wire through the machine without causing any damage. This is particularly important for small-diameter wires which can be easily damaged if not handled properly.
  5. Accurate cutting: The cutter trims the wire to the precise length required. For small-diameter wires, precise cutting is critical to ensure that the wire meets the exact specifications needed for its intended use.
  6. Efficient operation: The WS-800 operates seamlessly, ensuring that the wire straightening and cutting process is efficient and reliable. This is important for small-diameter wires, which are often used in high-precision applications where consistency and quality are paramount.
  7. Consistent quality: Achieving consistent straightening and cutting quality across large quantities of small OD wire requires highly reliable and repeatable processes. The WS-800 ensures this consistency, reducing variability in the wire quality.
  8. Minimizing material waste: Accurate straightening and cutting minimize material waste.

Want to know more?

The WS-800 provides reliable straightening and cutting of small-diameter solid wire, delivering consistent results while reducing manual handling and improving production efficiency.